Penetration color of weld in steel
For materials and filler metals stored outside or in an air-conditioned part of the building, bring them inside to the shop before welding—preferably the day before—to let the metal temperature stabilize and help prevent moisture in the air from creating condensation on the aluminum. To better understand the flow of DC current you need to think of it in terms of water flowing. Pulse times are significantly longer for STEP welds. The more common sizes on the market are:. Continuous severe oxidation or burn-through is typical of inadequate shielding gas coverage or moisture present. Higher pulsing generally above pulses per second increases puddle agitation, which in turn produces a better grain molecular structure within the weld.
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Characteristics of Aluminum
Why Your TIG Welds Are Gray and How to Fix Them
Then the next best thing to do is to ventilate the area. Excessive penetration occurs when the weld metal melts through the base metal and hangs underneath the weld. If the weld and heat-affected zone are free of oxidation, you can assume that the purging system was effective and the argon purity and flow rates were ideal. Finally, be certain to clean thoroughly between weld passes, removing any slag with a chipping hammer, wire brush or grinding before beginning your next weld pass. Return to Contents Incomplete penetration Probably the most serious welding defect would be a lack-of-fusion or failure to achieve full penetration of the weld around the entire perimeter of the inside of the weld joint. Figure 9 shows a weld overlay with minimum penetration and thus minimum admixture between the weld metal and base plate. It is up to the end-user to determine whether the additional expense and effort to achieve a completely oxidation-free weld is justified for his particular application.
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Welding Tips and Tricks • View topic - Color on MIG welded stainless steel
In many cases, welding aluminum requires following some special procedures. Most of these options depend on the design of the filler wire. The things to look for in this inspection are the attractiveness of the weld, but also visible signs of weakness. Longer pulse times increase the bead spacing. Company Profile Email Us. The chrome-nickel grades are more difficult to grind than the straight chromium grades, so weld metal deposits should be as flat as possible.
I sincerely hope it will help you to improve your welding results as much as it did improve mine. Self-shielded Flux Cored Arc Welding FCAW has been a viable welding process for structural steel erection, heavy equipment repair, bridge construction and other similar applications for many years. There is a downside to using a grinding wheel. Tungsten deteriorating or an unstable arc is typically due to the following causes:. This can result in wire shavings that clog the liner and cause feeding issues. If they must be stored outdoors, stand the sheets vertically rather than on top of each other to prevent trapping water, which will contribute to the formation of a thicker hydrated aluminum-oxide layer.